delta wye infrared thermography power distribution panel

Find Hidden Electrical Problems Before They Find You

Infrared Thermographic Inspections

Prevent unexpected downtime and reduce safety risks with non-invasive infrared inspections.

Proactive Protection for
Your Electrical Systems

Every year, facilities lose millions in production and repairs due to electrical failures that could have been prevented. Our certified thermographers use advanced infrared technology to detect potential issues before they cause costly shutdowns or create dangerous safety hazards.

infrared scanning side by side comparison

See What Your Eyes Can't

Infrared thermography uses specialized cameras to detect and measure heat patterns in your electrical systems. Since excessive heat is the first warning sign of most electrical problems, our infrared inspections can identify failing components, loose connections, load imbalances, and other issues weeks or months before they cause a failure—all without disrupting your operations.

Benefits

Why Infrared Inspections Are Essential for Industrial Facilities

Prevent Costly Downtime

The average manufacturing facility loses $22,000 per hour during unplanned downtime. Infrared inspections identify potential failures before they happen, allowing you to make repairs during scheduled maintenance instead of emergency shutdowns.

Enhance Safety

Electrical failures are a leading cause of industrial fires and workplace injuries. Our inspections detect hazardous conditions before they create dangerous situations, helping protect your team and facility while supporting NFPA 70E compliance.

Extend Equipment Life

Overheating significantly reduces the lifespan of electrical components. Regular infrared inspections help identify issues that accelerate equipment deterioration, extending component life and reducing replacement costs by up to 60%.

Document Compliance

Many insurance policies now require regular thermographic inspections. Our comprehensive reports provide verification of your preventive maintenance program, potentially reducing premiums while ensuring compliance with policies and regulations.

Our 6-Step Infrared Inspection Process

Delta Wye’s methodical approach ensures thorough inspection with minimal disruption to your operations
1

Initial Assessment

We discuss your facility’s specific needs, equipment concerns, and maintenance history to develop a targeted inspection plan.
2

Inspection Planning

Our team schedules the inspection to minimize operational impact, coordinating with your maintenance team on timing and access.

3

On-site Thermographic Inspection

Certified thermographers conduct a comprehensive scan of your electrical systems using state-of-the-art infrared cameras, documenting thermal anomalies.
4

Data Analysis

Our experts analyze thermal images against baseline parameters, identifying issues and determining severity based on temperature differentials.
5

Comprehensive Reporting

You receive a detailed report with thermal images, findings, severity classifications, and specific recommendations prioritized by risk level.
6

Review Meeting

We walk through the results with your team, explaining our findings, answering questions, and helping develop an action plan for addressing identified issues.

Advanced Technology, Expert Analysis

Delta Wye utilizes advanced infrared technology with exceptional temperature sensitivity that can detect even the slightest temperature variations in your electrical systems. This precision allows us to detect subtle temperature variations that indicate developing problems—even in hard-to-reach areas and complex electrical systems.

All Delta Wye thermographers are Level I certified and follow NETA and ASTM standards for electrical inspections. Our technicians combine infrared technology with their extensive electrical knowledge to not just identify hotspots, but to understand their causes and implications for your system.

Because infrared technology measures radiated heat without contact, we can inspect your equipment while it’s operating—no shutdown required. This means you get critical information about your electrical systems without sacrificing production time.

infrared scanning report analysis

Application

Comprehensive Coverage for Every Electrical System

Our infrared inspection services cover all critical electrical equipment in your facility, including:
Electrical Panels & Switchgear

Identify loose connections, overloaded circuits, and component failures in distribution panels, preventing unexpected shutdowns and electrical fires.

Motor Control Centers

Detect issues in starters, contactors, and connections that could lead to motor failures and production interruptions.

Transformers & Disconnects

Spot abnormal heating in transformers, bushings, and high-voltage equipment before catastrophic failures occur.

Distribution Systems

Identify problems in busbars, cables, and distribution equipment that could affect multiple systems and operations

Mechanical Equipment

Beyond electrical systems, we can inspect bearings, gearboxes, motors, and other mechanical components for early warning signs of failure.

Process Equipment

Inspect heaters, cooling systems, and process vessels for efficiency issues and potential failures that impact product quality

How Infrared Inspections Prevent Costly Failures

Food Processing Facility

Situation

A large food processing facility scheduled their first infrared inspection after experiencing two unexpected electrical shutdowns in the previous quarter.

Discover

Our inspection identified 14 critical issues, including a main distribution panel with a connection showing a 65°C temperature rise above normal—a failure waiting to happen that was completely invisible to the naked eye.

Resolution

The maintenance team addressed the high-priority issues during a scheduled weekend maintenance window, avoiding what calculations showed would have been a $175,000 production loss had the connection failed during normal operations.

The infrared inspection paid for itself many times over. We found and fixed problems we didn’t know existed, and haven’t had an unexpected electrical shutdown since implementing the recommended repairs.

– Maintenance Director

Example Report

See What Your Inspection Report Will Include

Our comprehensive infrared inspection reports provide clear documentation of findings with actionable recommendations:

Report Features:

Frequently Asked Questions

How often should we conduct infrared inspections?
For most industrial facilities, we recommend quarterly or semi-annual inspections of critical equipment and annual comprehensive inspections of all electrical systems. Facilities with 24/7 operations, extreme environments, or frequent electrical issues may benefit from more frequent inspections.
No. In fact, equipment needs to be operating under normal load conditions for effective thermographic inspection. This is one of the main advantages of infrared technology—we can identify problems while systems are running without disrupting your operations.
Standard reports are delivered within 3 business days of inspection completion. For emergency inspections or critical findings, we provide same-day preliminary reports highlighting urgent issues requiring immediate attention.
All Delta Wye thermographers are Level I certified in accordance with ASNT standards and have extensive backgrounds in electrical systems. Many also hold journeyman or master electrician certifications, ensuring they understand not just the thermal images but the electrical implications of their findings.
Our inspections can identify loose connections, overloaded circuits, phase imbalances, harmonics issues, failing components, insulation failures, and many other electrical problems—often weeks or months before they would cause a failure.
Inspection costs vary based on facility size, equipment quantity, and inspection scope. We offer competitive rates and can customize inspection programs to fit your budget while ensuring comprehensive coverage of critical systems. Contact us for a customized quote.

The High Cost of Waiting Until Something Breaks

How does infrared inspection compare to reactive maintenance?
  Reactive Maintenance Proactive Infrared Inspection
Average downtime cost
$22,000+ per hour
Scheduled repairs during planned maintenance
 
Repair costs
3-5× higher for emergency repairs
Standard maintenance rates with planned parts ordering
Safety risk
Significant risk of injury from unexpected failures
Early identification of hazards before they become dangerous
Equipment lifespan
Reduced by up to 60% due to catastrophic failures
Extended through early intervention
Insurance impact
Potential premium increases after incidents
Potential premium reductions with documented program

Request an Infrared Inspection

Schedule your comprehensive infrared inspection today and discover potential problems before they impact your operations, safety, and bottom line.



Complete Your Preventive Maintenance Strategy

infrared scanning maintenance manager

Preventive Maintenance Programs

Combine infrared inspections with comprehensive electrical maintenance for complete system reliability.

infrared scanning safety

Electrical Safety Compliance

Make infrared inspections part of your NFPA 70E compliance strategy to enhance workplace safety.

infrared scanning power quality analysis

Power Quality Analysis

Add power quality monitoring to identify electrical issues that infrared alone may not detect.

infrared scanning emergency response

Emergency Response Services

Partner with Delta Wye for both prevention and rapid response when unexpected issues arise.

Request an Infrared Inspection

Schedule your comprehensive infrared inspection today and discover potential problems before they impact your operations, safety, and bottom line.



Not sure if infrared inspection is right for your facility?

Talk with one of our experts for a free 15-minute consultation with no obligation.